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Our Coating Process After the raw tiles are delivered to our facility; each tile is individually inspected and cleaned before it enters the coating process. We reject over 20% of the raw tile for return to our supplier before it is ever coated. The tiles are fed onto a continuous conveyor where the first stop is a robotic spray machine, which “sweeps” the tile with our proprietary coating as it passes down the tile line. All tiles are sprayed in a clean room. A precise millage of coating is applied each and every time. We three finishes – Gloss, Satin, and Matte. Aluminum Oxide is added to achieve the satin or matte finish and to provide a more scratch resistant surface for sublimation. Next stop is the curing over where the coating is cured at a high temperature and varies depending on the substrate being coated. The conveyor continues for over 100 feet to allow for the cooling of the tiles before final inspection and packaging. Again, each and every tile is inspected for defects before bagging and packing. |
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